FENG Yijing, ZHANG Laibin, ZHENG Wenpei, DENG Rong, FENG Ding. A Simulation Study on the Cutter Loads on the End Face of DTH Bits[J]. Petroleum Drilling Techniques, 2016, 44(3): 77-82. DOI: 10.11911/syztjs.201603014
Citation: FENG Yijing, ZHANG Laibin, ZHENG Wenpei, DENG Rong, FENG Ding. A Simulation Study on the Cutter Loads on the End Face of DTH Bits[J]. Petroleum Drilling Techniques, 2016, 44(3): 77-82. DOI: 10.11911/syztjs.201603014

A Simulation Study on the Cutter Loads on the End Face of DTH Bits

More Information
  • Received Date: September 16, 2015
  • Revised Date: April 17, 2016
  • In order to make the DTH bit tooth arrangement more reasonable and to provide a theoretical basis for the improvement of bit structure, so as to improve the rock breaking efficiency of the DTH bit and to prolong its service life, it is necessary to understand the load distribution on the end face of DTH bit. Therefore, a three-dimensional model for DTH bits has been established, with three kinds of end faces, including plane, convex face and concave face, which taken the H-J-C of explicit dynamic analysis software ANSYS/LS-DYNA as the material model, and used the equivalent yield strength, pressure and accumulated damage of H-J-C to simulate the rock breaking process of DTH bits.The load status of cutting teeth on different tooth rings has been analyzed, and they decomposed the loads into three directions:i.e. axial, radial and tangential. At the same time, the mechanical analysis for cutting teeth of the DTH bit with three kinds of end faces were conducted by controlling variables. Research results showed that DTH bits with concave surfaces had maximum axial loads and minimum radial loads; the main differences of loads on cutting teeth of DTH bits were reflected predominantly by side teeth and neighboring teeth, it has little relation with the cutting teeth on the other rings. With maximum loads, side teeth on DTH bits are susceptible to damage. Simulation results may provide reliable guidance for selecting and arranging the cutting teeth, and for designing the structure of DTH bits.
  • [1]
    KREUZER E,STEIDL M.Controlling torsional vibrations of drill strings via decomposition of traveling waves[J].Archive of Applied Mechanics,2012,82(4):515-531.
    [2]
    黄志强,沈岳,卜艳,等.空气冲旋钻头牙齿失效分析与新材料实验研究[J].西南石油大学学报(自然科学版),2010,32(4):175-178. HUANG Zhiqiang,SHEN Yue,BU Yan,et al.Cutter failure analysis and new material experiment research on air impact rotary drill[J].Journal of Southwest Petroleum University (Science Technology Edition),2010,32(4):175-178.
    [3]
    CHIANG L E,STAMM E B.Design optimization of valveless DTH pneumatic hammers by a weighted pseudo-gradient search method[J].Journal of Mechanical Design,1998,120(4):687-694.
    [4]
    OKUCHABA B J.Development of a model to calculate mechanical specific energy for air hammer drilling systems[D].Texas:Texas A M University,2008.
    [5]
    王明和.球齿钻头齿数的确定及其布置[J].有色金属(矿山部分),1981(2):22-25,19. WANG Minghe.The determination of the number of button bit teeth and its layout[J].Nonferrous Metals(Mining),1981(2):22-25,19.
    [6]
    谭卓英,赖海辉.球齿钻(钎)头边齿失效问题分析[J].凿岩机械气动工具,1990(3):17-24. TAN Zhuoying,LAI Haihui.Failure problem analysis of sides tooth on button bit[J].Rock Drilling Machinery Pneumatic Tools,1990(3):17-24.
    [7]
    李华,孙友宏.球齿钻头布齿的优化方法探讨[J].探矿工程(岩土钻掘工程),2001,28(2):39-40,43. LI Hua,SUN Youhong.Optimization method of teeth arrangement on button bit[J].Exploration Engineering(Rock Soil Drilling and Tunneling),2001,28(2):39-40,43.
    [8]
    周晔.硬质合金复合片齿钎头破岩机理探讨[J].矿山机械,2003(3):11-12. ZHOU Ye.Rock fragmentation mechanism of cemented carbide composite cutter bit[J].Mining Processing Equipment,2003(3):11-12.
    [9]
    范永涛,黄志强,高德利,等.物探冲旋钻头破岩机理仿真研究[J].石油钻探技术,2011,39(3):110-113. FAN Yongtao,HUANG Zhiqiang,GAO Deli,et al.Research on rock breaking mechanism of geophysical prospecting hammer bit[J].Petroleum Drilling Techniques,2011,39(3):110-113.
    [10]
    李宏利,于庆增,王绍丽,等.金刚石复合齿潜孔钻头的研究与应用[J].超硬材料工程,2013,25(1):16-19. LI Hongli,YU Qingzeng,WANG Shaoli,et al.Research and application of PDC drilling down-the-hole bit[J].Superhard Material Engineering,2013,25(1):16-19.
    [11]
    FRANQUET J A,KRISADASIMA S,JOC H V,et al.Critically-stressed fracture analysis contributes to determining the optimal drilling trajectory in naturally fractured reservoirs[R].ITPC 12669,2008.
    [12]
    祝效华,罗衡,贾彦杰.考虑岩石疲劳损伤的空气冲旋钻井破岩数值模拟研究[J].岩石力学与工程学报,2012,31(4):754-761. ZHU Xiaohua,LUO Heng,JIA Yanjie.Numerical analysis of air hammer bit drilling based on rock fatigue model[J].Chinese Journal of Rock Mechanics and Engineering,2012,31(4):754-761.
    [13]
    REINSVOLD C H,CLEMENT J,OLIVER M,et al.Diamond-enhanced hammer bits reduce cost per foot in the Arkoma and Appalachian basins[R].SPE 17185,2011.
    [14]
    林元华,施太和,李润方,等.空气冲旋钻井冲击力和机械钻速仿真研究[J].岩石力学与工程学报,2005,24(18):3337-3341. LIN Yuanhua,SHI Taihe,LI Runfang,et al.Simulation of impact force and penetration rate of air hammer bit drilling[J].Chinese Journal of Rock Mechanics and Engineering,2005,24(18):3337-3341.
    [15]
    ZHAO Zhiqiang,LI Lijia,HUAN Xiangtian,et al.Numerical optimization of structural parameters on GQ-108C air reverse circulation DTH hammer bit[J].Communications in Computer and Information Science,2014,405:589-601.
    [16]
    朱海燕,刘清友,邓金根,等.冲旋钻井条件下的岩石破碎机理[J].应用基础与工程科学学报,2012,20(4):622-631. ZHU Haiyan,LIU Qingyou,DENG Jingen,et al.Rock breaking mechanism on the conditions of percussion-rotary drilling[J].Journal of Basic Science and Engineering,2012,20(4):622-631.
    [17]
    王泽鹏,胡仁喜,康士延,等.ANSYS13.0/LS-DYNA非线性有限元分析实例指导教程[M].北京:机械工业出版社,2011. WANG Zepeng,HU Renxi,KANG Shiyan,et al.Tutorial on nonlinear finite element analysis[M].Beijing:China Machine Press,2011.
    [18]
    BU Changgen,QU Yegao,CHENG Zhiqiang,et al.Numerical simulation of impact on pneumatic DTH hammer percussive drilling[J].Journal of Earth Science,2009,20(5):868-878.
  • Related Articles

    [1]XIE Han, KUANG Yuchun, QIN Chao. The Finite Element Simulation and Test of Rock Breaking by Non-Planar PDC Cutting Cutter[J]. Petroleum Drilling Techniques, 2019, 47(5): 69-73. DOI: 10.11911/syztjs.2019043
    [2]HU Liang, MA Lanrong, GU Lei, LI Dandan, HAN Yannong. Simulation Study on the Influences of HTHP on the Results of Microwave Rock Breaking[J]. Petroleum Drilling Techniques, 2019, 47(2): 50-55. DOI: 10.11911/syztjs.2019020
    [3]DENG Yong, CHEN Mian, JIN Yan, LU Yunhu, ZOU Daiwu. Prediction Model and Numerical Simulation for Rock Fissure Length under Impact Load[J]. Petroleum Drilling Techniques, 2016, 44(4): 41-46. DOI: 10.11911/syztjs.201604008
    [4]DENG Yong, CHEN Mian, JIN Yan, ZOU Daiwu. Investigation of the Dynamic Characteristics and Energy Consumption for Breaking Rocks Using the Impact Load[J]. Petroleum Drilling Techniques, 2016, 44(3): 27-32. DOI: 10.11911/syztjs.201603005
    [5]Zou Deyong, Guo Yulong, Zhao Jian, Chen Xiuping, Wang Jiajun, Yu Jinping. Experimental Study on Rock Breaking of Conical PDC Cutter[J]. Petroleum Drilling Techniques, 2015, 43(1): 122-125. DOI: 10.11911/syztjs.201501021
    [6]Kuang Yuchun, Chen Yuzhong, Tu Junwen, Zhang Zhi. Simulation of Cutting Parameters of PDC Bit Based on UG/OPEN[J]. Petroleum Drilling Techniques, 2014, 42(4): 111-115. DOI: 10.3969/j.issn.1001-0890.2014.04.021
    [7]Zhang Xiaodong, Zhang Yi, Gou Ruyi, He Shi, Wang Haijuan. Simulation of Hammer Bit Drilling Based on Rock Properties Experiment[J]. Petroleum Drilling Techniques, 2014, 42(1): 105-110. DOI: 10.3969/j.issn.1001-0890.2014.01.021
    [8]Zhu Xiaohua, Shi Changshuai, Zhang Wenhua, Pang Ran. Simulation of Stator and Rotor Meshing Rotation of Double Helix Single Screw Pump[J]. Petroleum Drilling Techniques, 2013, 41(6): 100-105. DOI: 10.3969/j.issn.1001-0890.2013.06.020
    [9]Kuang Yuchun, Dong Zongzheng, Wu Kaisong, Zhou Chunlin. Development and Application of Numerical Simulation System for Three-Cone Bit Drilling[J]. Petroleum Drilling Techniques, 2013, 41(1): 103-107. DOI: 10.3969/j.issn.1001-0890.2013.01.020
    [10]Jiang Haijun, Kuang Yuchun, Qian Wen, Zhao Nan. A New Simulation Model about Ratio of Velocity between Cone and Bit Based on Law of Rotation[J]. Petroleum Drilling Techniques, 2012, 40(2): 35-40. DOI: 10.3969/j.issn.1001-0890.2012.02.007
  • Cited by

    Periodical cited type(0)

    Other cited types(2)

Catalog

    Article Metrics

    Article views (2605) PDF downloads (2636) Cited by(2)
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return