缓冲盾防套变套管关键技术研究与现场试验

Adaptive Elastomer-Composite Casing for Mitigating Casing Deformation: Key Technologies and Field Application

  • 摘要: 针对页岩油气水平井水力压裂过程中断裂滑移诱发套管剪切变形、常规提高套管钢级和壁厚等被动防控措施效果有限的问题,基于“以柔克刚”的主动预防理念,研制了可吸收地层剪切位移的缓冲盾防套变套管。通过遇水膨胀橡胶性能试验、套管下入过程数值模拟以及固井模拟试验,优选橡胶材料,并优化其膨胀率和橡胶层厚度;基于地震资料与钻井、录井、测井数据的综合解释,建立了小尺度伴生断裂和套变高风险井段识别方法,同时研制了开合式滚轮扶正器等安全下入配套工具。选取吉木萨尔页岩油区块同一断裂带贯穿的6口水平井,开展采用常规套管、加厚套管和缓冲盾防套变套管固井后的压裂试验。结果表明,2口常规套管和2口加厚套管固井的试验井均发生套变,2口缓冲盾防套变套管固井的试验井中1口井未发生套变,1口井仅发生轻微变形,但套变时间较邻井滞后6~8个压裂段,套变量减小约14 mm。研究认为,缓冲盾防套变套管可有效吸收断裂滑移位移,实现“小套变量消除、大套变量等级降低”,推动套变防控由被动参数调整向主动预防的转变,为有效解决页岩油气套管变形提供了技术支撑。

     

    Abstract: During hydraulic fracturing in shale oil and gas horizontal wells, fault slip can induce shear deformation of the casing, while conventional passive mitigation measures, such as increasing the casing steel grade and wall thickness, have shown limited effectiveness. Based on an active prevention concept that uses structural flexibility to accommodate rigid formation movement, an adaptive elastomer-composite casing capable of absorbing formation shear displacement was developed. Tests on water-swellable elastomers, numerical simulations of casing running, and simulated cementing tests were conducted to select the elastomer material and optimize its swelling ratio, elastomer-layer thickness, and casing structural parameters. By integrating seismic interpretation with drilling, mud-logging, and well-logging data, a method was established to identify small-scale subsidiary faults and intervals at high risk of casing deformation. Supporting tools, including a hinged roller centralizer, were also developed to ensure safe casing deployment. Comparative field trials of conventional casing, thick-walled casing, and adaptive elastomer-composite casing were conducted in six horizontal wells intersecting the same fault zone in the Jimsar shale oil block. Casing deformation occurred in both conventional-casing wells and both thick-walled-casing wells. Of the two wells completed with adaptive elastomer-composite casing, one remained free of casing deformation, whereas the other experienced only slight deformation. In the latter well, casing deformation occurred 6-8 fracturing stages later than in neighboring wells, and the deformation magnitude was reduced by approximately 14 mm. These results demonstrate that adaptive elastomer-composite casing can effectively accommodate fault-slip displacement, eliminating low-magnitude casing deformation and reducing the severity of high-magnitude deformation. This technology shifts casing-deformation mitigation from passive parameter adjustment toward active prevention and provides a practical solution with broad application potential for shale oil and gas wells.

     

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