库车山前超深井钻井提速关键技术

Key Technologies for ROP Improvement of Ultra-deep Wells in the Kuqa Piedmont Area

  • 摘要: 针对库车山前超深井地质条件复杂、钻井周期长、非生产时效占比高等技术难题,结合巨厚砾石层、复合盐膏层、致密砂岩储层等难钻地层工程特征,根据地质工程一体化技术思路,进行分层段钻头优选、钻具组合优化、井身结构与固井方案优化、抗高温钻井液体系升级、测井工序整合及井下故障预判等技术研究,形成非平面齿 PDC 钻头、“垂直钻井工具+大扭矩螺杆+减震器” 具组合、井身结构“瘦身”优化、套餐式固井作业流程、钻井液快速转换等6大钻井提速关键技术。现场应用结果表明:博孜、大北、克拉、克深等主力区块钻井周期整体缩短15%~45%;非平面齿PDC钻头单只进尺提升1.5倍以上;单井钻井液体系转换周期平均缩短11.5 d;固井相关中完作业时间占比降至30%以内。研究表明,库车山前超深井钻井提速应坚持“钻头为核心、钻具集成为支撑、设计优化为源头、管理创新为保障”的技术路线,构建分层段差异化提速技术体系,可有效破解超深井钻井效率偏低的技术瓶颈。

     

    Abstract: Aiming at the problems of complex geological conditions, long drilling cycles and high non-production time of ultra-deep wells in the Kuqa Piedmont Area, based on the characteristics of difficult-to-drill formations such as ultra-thick gravel layers, composite salt-gypsum layers and tight sandstone reservoirs, this paper adopts the integrated geology-engineering method to carry out technical research in different intervals, including bit optimization, bottom hole assembly (BHA) optimization, casing program and cementing design optimization, high-temperature resistant drilling fluid upgrading, logging process integration and fault prediction. Six categories of key ROP (Rate of Penetration) improvement technologies have been formed, including non-planar tooth PDC bits, "vertical drilling + high-torque screw + shock absorber" BHA, "slim" casing program, "package" cementing process, and rapid drilling fluid conversion. Field application shows that the drilling cycles in blocks such as Bozi, Dabei, Kela and Keshen are generally shortened by 15%~45%; the footage of non-planar tooth PDC bits is increased by more than 1.5 times; the single-well system conversion cycle is shortened by 11.5 days; and the proportion of cementing and intermediate completion operation time is reduced to less than 30%. The research indicates that the ROP improvement of ultra-deep well drilling in the Kuqa Piedmont Area should adhere to the technical route of "taking bit as the core, BHA integration as the support, design optimization as the source, and management innovation as the guarantee". Constructing a differentiated ROP improvement system by intervals can effectively solve the problem of low drilling efficiency of ultra-deep wells.

     

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