陕蒙地区浅部松软地层高性能微泡沫钻井液技术

High-Performance Micro-Foam Drilling Fluid Technology for Shallow Soft Formations in the Shaanxi- Inner Mongolia Region

  • 摘要: 陕蒙地区浅部煤层松软地层胶结性差、微裂隙发育,钻井作业普遍存在井壁易失稳、钻井液漏失严重等问题,且区域水资源匮乏,常规水基钻井液适配性差、用水量大、钻探效率低。针对以上问题,以构建适配该区域地层的高性能节水型钻井液为目标,通过对比AE Plus、WS-12和K12等3种发泡剂的发泡性能、泡沫稳定性对比,优选出综合性能最优的AE Plus作为核心发泡剂;以发泡剂、稳泡剂、降滤失剂、封堵剂为关键因素,开展四因素四水平正交试验,系统优化各处理剂最优加量,确定微泡沫钻井液配方水+0.2%AE Plus+0.7%XC+1.5%CMS-LX +3.0%CaCO3。室内老化性能测试结果表明:该微泡沫钻井液在110 ℃下、老化16 h后,流变性能与封堵滤失性能稳定,表观黏度28 mPa·s,动切力15 Pa,API滤失量仅8.2 mL,抗温稳定性能良好。现场对比钻井试验表明:相较于矿区常规低固相钻井液,该微泡沫钻井液可有效杜绝井漏、卡钻等井下复杂故障,井眼规则性显著提升,同井段机械钻速提升26.3%,综合节水达63.1%。研究证实,该微泡沫钻井液依托微泡沫架桥封堵效应与高分子处理剂协同护壁作用,有效解决了陕蒙浅部松软地层钻井护壁防漏、储层保护、节水施工难题,体系配方简单、稳定性强、施工便捷,具备极高的现场推广与工程应用价值。

     

    Abstract: To address the challenges of wellbore instability, drilling fluid loss, and water scarcity in the shallow soft formations of the Shaanxi-Inner Mongolia region, this study aims to develop a high-performance micro-foam drilling fluid system to enhance drilling efficiency. By comparing the foaming capacity and stability of three foaming agents, AE Plus was selected as the optimal core foaming agent. Subsequently, an orthogonal experimental design was employed to systematically optimize the concentrations of the foam stabilizer, fluid loss reducer, and plugging agent, leading to the determination of the optimal formulation. Laboratory evaluation results indicate that after aging at 110 ℃ for 16 hours, the optimized system maintained excellent rheological properties and sealing capacity, with an apparent viscosity of 28 mPa·s, a yield point of 15 Pa, and an API filter loss of 8.2 mL. Field tests further confirmed that, compared to conventional drilling fluids, this micro-foam system successfully prevented fluid loss and pipe sticking, increased the rate of penetration by 26.3% in the same interval, and achieved a comprehensive water saving rate of 63.1%. It is concluded that through the synergistic effect of the micro-foam's "bridging" plugging mechanism and the polymers, this system effectively resolves the issues of wellbore stabilization and loss prevention in soft formations, providing reliable technical support for safe and efficient coalbed drilling in water-scarce areas.

     

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