新型体膨热固复合树脂封堵剂的研制与室内实验

Development and Laboratory Evaluation of a Novel Swelling Thermosetting Composite Resin Plugging Agent

  • 摘要: 裂缝性致密油藏具有基质−裂缝双重介质特征,注水开发中裂缝水窜严重,导致基质原油难以动用。治理水窜过程中要求堵剂既具备高突破压力梯度,以启动基质原油,又需要具有良好注入性,防止裂缝重张。为此,以热固性主剂为核心,配合调节剂、增韧剂和增黏剂,研发了新型体膨热固复合树脂封堵剂。性能评价实验结果表明,该堵剂在温度25℃条件下的初始黏度为10~100 mPa·s,温度为65 ℃条件下固化时间20~40 h;当主剂质量分数大于15%时,体系具有较高的抗压强度和稳定性,实际应用中推荐的主剂质量分数应大于15%。细管突破压力测试结果表明,该堵剂在直径3~10 mm细管中的突破压力梯度达5~10 MPa/m。研究表明,该堵剂的低初始黏度与高封堵强度,解决了注入性与封堵性之间的矛盾,为裂缝性致密油藏高效堵水提供了新的技术途径。

     

    Abstract: Fractured tight oil reservoirs exhibit dual-porosity characteristics of matrix and fractures, where severe water channeling during waterflooding makes it difficult to mobilize the crude oil in the matrix. In addressing water channeling, the plugging agent is required to possess both a high breakthrough pressure gradient to initiate matrix oil flow and good injectivity to prevent fracture reopening. To this end, a novel expanded thermosetting composite resin plugging agent was developed, with a thermosetting base component as the core, combined with a regulator, toughening agent, and viscosifier. Performance evaluation results show that the plugging agent has an initial viscosity of 10–100 mPa·s at 25°C and a curing time of 20–40 hours at 65°C. When the mass fraction of the base component exceeds 15%, the system exhibits high compressive strength and stability, and a base component mass fraction greater than 15% is recommended for field application. Furthermore, in thin-tube breakthrough pressure tests, the plugging agent achieves a breakthrough pressure gradient of 5–10 MPa/m in tubes with diameters of 3–10 mm. The low initial viscosity and high plugging strength of this agent resolve the conflict between injectivity and plugging performance, offering a new technical approach for efficient water shutoff in fractured tight oil reservoirs.

     

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