超长裸眼井完井管柱摩阻动态反演与分段控制技术

Dynamic Friction Inversion and Segmented Control Technologies for Completion Strings in Ultra-Long Open-Hole Wells

  • 摘要: 为解决超长裸眼井完井管柱下入过程中摩阻预测误差大、屈曲风险高的难题,开展了摩阻动态反演与分段控制技术研究。首先,基于人工智能聚类算法,将裸眼段划分为低、中、高摩阻三类特性区,结合模拟退火算法对摩阻系数进行动态修正,建立管柱与井壁三维非线性力学模型;然后,通过研究漂浮接箍安放深度与钻井液密度的耦合作用,提出了基于摩阻分区特征的分段调控方法。该技术在J108−2H井进行了现场应用,确定了漂浮接箍的最优安放位置为距井底2 600 m处,低、中、高摩阻井段分别采用密度1.42,1.46和1.51 kg/L的钻井液进行分段调控,将循环当量密度控制在1.90 kg/L以内,大幅降低了套管屈曲程度,保障了ϕ139.7 mm套管下至设计井深。摩阻动态反演与分段控制方法克服了复杂轨迹井眼非线性摩擦特征导致的工程限制,为超长裸眼井完井管柱的安全下入提供了技术手段。

     

    Abstract: To address the challenges of significant friction prediction errors and high buckling risks during the running of completion strings in ultra-long open-hole wells, a study on dynamic friction inversion and segmented control technologies was conducted. First, based on artificial intelligence clustering algorithms, the open-hole section was divided into three characteristic zones with low, medium, and high friction. By combining the simulated annealing algorithm to dynamically correct the friction coefficient, a three-dimensional nonlinear mechanical model of the string and wellbore was established. Then, by researching the coupling effect between the float collar depth and the drilling fluid density, a segmented regulation method based on friction zoning characteristics was proposed. This technology was applied in Well J108-2H. The optimal placement of the float collar was determined to be 2 600 m from the bottom, and drilling fluids with densities of 1.42, 1.46 and 1.51 kg/L were used for segmented regulation in the low, medium, and high friction intervals, respectively. This scheme controlled the equivalent circulating density within 1.90 kg/L, significantly reduced the degree of buckling, and ensured that the ϕ139.7 mm casing reached the designed well depth. The dynamic friction inversion and segmented control method overcomes the engineering limits caused by the nonlinear friction characteristics of complex trajectory wellbores and provides a technical means for the safe running of completion strings in ultra-long open-hole wells.

     

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