非磺化抗高温高密度水基钻井液研制与现场试验

Development and Field Test of Non-Sulfonated Heat-Resistant High-Density Water-Based Drilling Fluid

  • 摘要: 针对常规磺化类降滤失剂在超高温下稳定性差、易降解或交联导致流变性恶化、滤失控制难等问题,研制了非磺化聚合物POIY−XL和改性腐殖酸POIY−JL等关键处理剂,构建了非磺化抗高温高密度水基钻井液。室内性能评价表明,POIY−XL具有良好的抗高温抗盐降滤失效果,经200 ℃、饱和盐水环境老化16 h后黏度保持率达67%,老化罐开罐瞬间的H2S检测值<15.2 mg/m3;POIY−JL在高温下不会引起钻井液稠化,可改善滤饼质量,具有良好的降滤失效果。构建的钻井液体系流变性能良好,抗温能力强,高温静置7 d沉降因子小于0.52,滤饼致密,220 ℃的高温高压滤失量小于15 mL。非磺化抗高温高密度水基钻井液在新疆顺北X井三开进行了试验,该井井底温度为212 ℃,实钻钻井液密度为1.50~1.63 kg/L,钻井过程中保持了良好的高温高压流变性和沉降稳定性,未发生高温沉降情况,在8 690~8 696 m井段取心收获率100%。该钻井液实现了超深井安全钻井前提下抗高温钻井液“去磺化”目标,为抗高温非磺化钻井液的发展提供了技术参考。

     

    Abstract: To overcome the drawbacks of conventional sulfonated fluid loss control agents, which suffer from poor thermal stability at ultra-high temperatures and are prone to thermal degradation or crosslinking, resulting in deteriorated rheology and difficult filtration control of high-density drilling fluids, key reducers such as non-sulfonated POIY-XL and modified humic acid POIY-JL were designed and developed, and a non-sulfonated high-temperature resistant high-density water-based drilling fluid suitable for deep formation drilling was constructed. Laboratory performance evaluation shows that POIY-XL has good resistance to high temperature, salt resistance and filtration reduction effects. After aging in a saturated saltwater environment at 200℃ for 16 hours, the viscosity retention rate reached 67%, and the H2S detection value at the moment of opening the aging tank was less than 15.2mg/m3. POIY-JL does not cause thickening of drilling fluid at high temperatures, can improve the quality of mud cake, and has good filtration reduction effect.The constructed water-based drilling fluid system with a density of 2.1g/cm3 has good rheological properties, with less than 15mL at 220℃ of high temperature and high pressure filtration loss and less than 0.52 of settling factor after 7 days of high temperature standing.The non-sulfonated high-temperature resistant high-density drilling fluid was applied in the third well of Shunbei Xin Xinjiang. The temperature at the bottom of the well is 212℃, and the density of the actual drilling fluid is 1.50-1.63 g/cm3. During the drilling process, good high-temperature and high-pressure rheological properties and settlement stability were maintained, with no high-temperature settlement occurring. The core recovery rate in the 8690~8696m well section reached 100%.This drilling fluid has achieved the goal of "desulfonation" of high-temperature resistant drilling fluid under the premise of safe drilling in ultra deep wells, providing technical reference for the research and development of high-temperature non-sulfonated drilling fluids in China.

     

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