特深井防泥包稳定器优化设计与现场应用

Optimization Design and Field Application of Anti-Ballast Stabilizer in Extra-Deep Well

  • 摘要: 超大尺寸井眼钻井液返速低、携岩能力弱,重复破碎较严重,常规稳定器容易阻挡上返岩屑并导致其下沉造成岩屑返排不畅,潜在卡钻风险高。针对这些问题,通过优化常规稳定器导流面的形状和尺寸、调整螺旋棱的扭转角度、改变螺旋流道半径等改进措施,形成了适合特深井防泥包的改进型稳定器。基于离散相模型(DPM)进行流固耦合仿真和室内缩放试验,研究了稳定器进出口导流面、螺旋棱扭转角度和螺旋流道半径对其携岩能力的影响。研究结果表明:对于ϕ444.5 mm井眼,当稳定器螺旋棱较优扭转角度为90°时,在保证螺旋棱较小壁面剪切应力的同时,可实现高效导流作用,降低岩屑残留浓度;当稳定器螺旋棱较优螺旋流道半径为230 mm时,在保证钻井液在稳定器加速段具有较高速度的同时,可以提高出口段速度并降低岩屑残留浓度;改进型稳定器相较于常规稳定器,岩屑反射率下降55.7%,岩屑通过能力最高提升15.15%。在四川盆地万米科探井SDCK−1井钻进中,应用了改进型稳定器(螺旋棱扭转角度90°),有效减少了泥包现象。研究结果可为特深井钻井稳定器设计提供参考,有助于提高钻井效率并降低卡钻风险。

     

    Abstract: The ultra-large borehole drilling fluid has low return rate, weak rock carrying capacity, and serious repeated crushing. The conventional stabilizer is easy to block the returning cuttings and cause them to sink, resulting in poor cuttings flowback and high potential sticking risk. In order to solve these problems, by optimizing the shape and size of the diversion surface of the conventional stabilizer, adjusting the torsion angle of the spiral edge, changing the radius of the spiral flow channel and other improvement measures, an improved stabilizer suitable for the mud bag of ultra-deep wells was formed. Based on the discrete phase model ( DPM ), the fluid-solid coupling simulation and indoor scaling test were carried out to study the influence of the inlet and outlet diversion surface of the stabilizer, the torsion angle of the spiral edge and the radius of the spiral flow channel on the rock carrying capacity. The research results show that for the ϕ444.5 mm borehole, when the optimal torsion angle of the stabilizer spiral edge is 90°, the high-efficiency diversion effect can be achieved while ensuring the wall shear stress of the spiral edge is small, and the residual concentration of cuttings can be reduced. When the radius of the optimal spiral flow channel of the stabilizer spiral edge is 230 mm, the drilling fluid can increase the speed of the outlet section and reduce the residual concentration of cuttings while ensuring the high speed of the drilling fluid in the stabilizer acceleration section. Compared with the conventional stabilizer, the cuttings reflectivity of the improved stabilizer is reduced by 55.7%, and the cuttings carrying capacity is increased by 15.15%. In the drilling of SDCK−1 well in Wanmike exploration well in Sichuan Basin, the improved stabilizer ( spiral edge torsion angle 90° ) was applied, which effectively reduced the phenomenon of mud bag. The research results can provide reference for the design of drilling stabilizer in ultra-deep wells, which is helpful to improve drilling efficiency and reduce the risk of sticking.

     

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