伊拉克鲁迈拉油田酰胺体膨胀颗粒堵漏技术

Amide-Based Swelling Particle Plugging Technology in Rumaila Oilfield, Iraq

  • 摘要: 伊拉克鲁迈拉油田在钻井过程中恶性井漏频发,尤其是二开和三开井段的Dammam、Hartha和Shuaiba等地层漏失问题严重,传统堵漏材料的堵漏效果不佳。为此,优选了新型酰胺体膨胀颗粒(YX−II),并开展了室内性能评价试验,结果表明,YX−II吸水膨胀后可在漏失通道内形成致密的封堵层,其具有高膨胀率(清水中达24倍)和高承压能力(最高3.1 MPa)的特点。同时,在4种模拟漏失通道条件下,评价了15种堵漏钻井液的性能。2024年22口井的现场应用表明,平均单井漏失量降至346 m3,较2023年减少34.8%,堵漏成功率显著提升,有效解决了Dammam地层的孔隙型漏失和Hartha地层的裂缝性漏失问题。研究表明,酰胺体膨胀颗粒堵漏技术具有适应性强、堵漏效果显著的优点,为复杂漏层提供了可靠的堵漏技术方案,但仍需进一步优化膨胀速度与施工进度的匹配性,以提升堵漏效果和作业效率。

     

    Abstract: In the Rumaila Oilfield of Iraq, severe well leakage frequently occurs during drilling, particularly in the Dammam, Hartha, and Shuaiba formations at the second and third drilling phases, where traditional plugging materials have proven ineffective. To address this issue, a new amide-based swelling particle (YX-II) was selected and evaluated through laboratory tests. The results show that YX-II particles, upon absorbing water and expanding, form a dense plugging structure in leakage channels, exhibiting a high swelling ratio (up to 24 times in clean water) and strong pressure-bearing capacity (up to 3.1 MPa). Additionally, 15 plugging drilling fluid formulations were evaluated under 4 leakage channel scenarios. Field applications in 2024 across 22 wells demonstrate a reduction in average single-well leakage volume to 346 m3, a 34.8% decrease compared to 2023, with significantly improved plugging success rates. The technology effectively resolves porous leakage in the Dammam formation and fracture leakage in the Hartha formation. The study shows that the amide-based swelling particle plugging technology is highly adaptable and effective, providing a reliable solution for complex leakage zones. However, further optimization of the match between swelling speed and construction progress is needed to enhance plugging effectiveness and operational efficiency.

     

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