超高温旋转井壁取心仪电子节的优化设计与应用

Optimization Design and Application of Electronic Module for Ultra-High-Temperature Rotary Wellbore Coring Instrument

  • 摘要: 现有高温液压旋转井壁取心仪电子节在超高温井取心作业时存在电子器件失效风险,取心作业完成后电子节内部电子器件长期处于高温环境中老化快,一支电子节不能在短时间内连续进行不同井次取心作业。针对这些问题,提出了一种超高温旋转井壁取心仪电子节的优化设计方案,设计采用一体化承压保温瓶结构,结合优化的热管理系统骨架和主动冷却技术,通过隔热、储热和导热的协同作用,显著提升了电子节的控温性能和利用率,解决了电子器件在235 ℃/140 MPa极端环境下的失效风险、作业后电子节冷却效率低及连续作业能力不足等问题。现场应用表明,设计的超高温旋转井壁取心仪电子节可靠性高,可满足超高温井取心作业需求,并为同类仪器的研发提供了参考。

     

    Abstract: To address the risks of electronic failure in existing high-temperature hydraulic rotary wellbore coring instruments during ultra-high-temperature operations, accelerated aging of internal components due to prolonged heat exposure post-operation, and the inability of a single electronic module to perform continuous coring within short intervals, an optimized design is proposed for the electronic module of ultra-high-temperature rotary wellbore coring instrument. The solution incorporates an integrated pressure-resistant thermal insulated bottle structure, enhanced thermal management system framework, and active cooling technology. Through synergistic heat insulation, storage, and conduction mechanisms, the design significantly enhances temperature regulation and operational availability. This effectively mitigates electronic device failures under extreme conditions (235 ℃/140 MPa), improves post-operation cooling efficiency, and enables consecutive operations. Field tests demonstrate high reliability in ultra-high-temperature well coring applications, providing technical guidance for analogous instrument development.

     

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