高比压宽刃齿钻头提速研究及现场试验

Research and Field Test of High Specific Pressure Wide-Edge Cutter Bit for ROP Increase

  • 摘要: 针对深层钻井中常规PDC钻头吃入地层困难、机械钻速低的问题,设计了一种高比压宽刃齿钻头。根据新型PDC钻头比压分布理论,结合有限元模拟与室内破岩试验,验证了宽刃齿钻头的破岩优势:宽刃齿的比压分布均匀,单齿压入深度显著优于常规齿,破碎带宽度更大。钻进砂岩地层时,转速为30 r/min、钻压为200~500 N时,宽刃齿钻头的机械钻速为常规齿钻头的1.46倍;钻压600 N条件下,转速增大,机械钻速增幅达179%(常规齿钻头仅104%)。钻进灰岩地层时,宽刃齿钻头在低钻压(1 100 N)下的机械钻速较常规齿钻头(钻压1 600 N)提高154%,且粘滑振动强度更低。某井采用宽刃齿钻头钻进梧桐沟组地层时,机械钻速达12.38 m/h,为常规齿钻头的19.34倍,钻速效果明显。研究表明,宽刃齿钻头通过优化比压分布和齿形,钻进深层塑性岩层时具有更高的破岩效率和提速潜力,为解决深层钻井技术难点提供了新的技术途径。

     

    Abstract: To address the problems of difficulty in penetrating the stratum and low rate of penetration (ROP) encountered by conventional PDC drill bits in deep drilling, a design of a high specific pressure wide-edge cutter bit was proposed. A specific pressure distribution theory for a new type of PDC bits was developed. Through finite element simulation with laboratory rock-breaking experiments, the advantages of a wide-edge cutter in rock breaking were verified: The distribution of the specific weight on bit (WOB) of the wide-edge cutter was more uniform, and the single cutter’s penetration depth was significantly better than that of a conventional cutter, with a wider crushing zone. When drilling into the sandstone stratum, at a rotary speed of 30 r/min and a WOB of 200–500 N, the ROP of the wide-edge cutter was 1.46 times that of the conventional cutter. At a WOB of 600 N, the increase in rotary speed resulted in an increase amplitude of 179% in ROP(compared to 104% for the conventional cutter). When drilling into the limestone stratum, the wide-edge cutter achieved an ROP that was 154% higher than that of the conventional cutter (with a WOB of 1 600 N) at a lower WOB (1 100 N), and the stick-slip vibration intensity was lower. When drilling the strata of Wutonggou Formation with a wide-edge cutter bit in a well, the ROP reached 12.38 m/h, which was 19.34 times that of the conventional cutter bit, significantly improving the ROP. Research shows that the wide-edge cutter bit, by optimizing the distribution of specific pressure and the cutter shape design, has higher rock-breaking efficiency and potential for speed improvement in deep plastic rock strata, providing an effective solution to the problems of deep drilling.

     

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