复杂环境下水泥环全生命周期密封完整性研究进展与展望

丁士东, 陆沛青, 郭印同, 李早元, 卢运虎, 周仕明

丁士东,陆沛青,郭印同,等. 复杂环境下水泥环全生命周期密封完整性研究进展与展望[J]. 石油钻探技术,2023, 51(4):104-113. DOI: 10.11911/syztjs.2023076
引用本文: 丁士东,陆沛青,郭印同,等. 复杂环境下水泥环全生命周期密封完整性研究进展与展望[J]. 石油钻探技术,2023, 51(4):104-113. DOI: 10.11911/syztjs.2023076
DING Shidong, LU Peiqing, GUO Yintong, et al. Progress and prospect on the study of full life cycle sealing integrity of cement sheath in complex environments [J]. Petroleum Drilling Techniques,2023, 51(4):104-113. DOI: 10.11911/syztjs.2023076
Citation: DING Shidong, LU Peiqing, GUO Yintong, et al. Progress and prospect on the study of full life cycle sealing integrity of cement sheath in complex environments [J]. Petroleum Drilling Techniques,2023, 51(4):104-113. DOI: 10.11911/syztjs.2023076

复杂环境下水泥环全生命周期密封完整性研究进展与展望

基金项目: 国家自然科学基金企业创新发展联合基金项目“复杂环境下水泥环全生命周期密封理论与控制方法”(编号:U22B6003)资助
详细信息
    作者简介:

    丁士东(1967—),男,江苏金湖人,1990年毕业于石油大学(华东)钻井工程专业,2007 年获中国石油大学(北京)油气井工程专业博士学位,正高级工程师,国家“百千万人才工程” 入选者,国家有突出贡献中青年专家,主要从事石油工程技术研究和相关管理工作。系本刊编委。E-mail:dingsd.sripe@sinopec.com。

  • 中图分类号: TE256+.9;TE26

Progress and Prospect on the Study of Full Life Cycle Sealing Integrity of Cement Sheath in Complex Environments

  • 摘要:

    受井下高温高压、酸性流体、固井后大规模分段压裂、油气开采等诸多因素影响,水泥环密封完整性极易遭受破坏,导致层间窜流、井口带压,甚至引发井喷。目前,以提高水泥环胶结质量为核心的水泥环密封控制技术,已无法满足复杂油气井长效开发需求,而随着深井、超深井与非常规油气井不断增多,未来面临的环境和工况更加复杂,对水泥环密封完整性的要求更高。为此,概述了复杂环境下水泥环全生命周期密封完整性研究进展,分析了目前水泥环密封完整性控制存在的主要问题,指出了未来应解决的基本理论和科学问题,并对未来相关技术进行了展望。研究认为,在持续研究高温高压环境下水泥水化及防窜理论、动载环境下水泥环密封失效规律、酸性环境下水泥石腐蚀机制的基础上,应突出全生命周期控制理念,解决“窜流、损伤、腐蚀”导致水泥环密封失效等关键科学问题,创新以水泥环密封完整性全生命周期监测技术和“防窜流、防损伤、防腐蚀”为核心的水泥环长效密封完整性控制技术,建立复杂环境下水泥环全生命周期密封理论与控制方法,支撑深层与非常规油气资源高效开发。

    Abstract:

    Influenced by many factors such as downhole high temperature and high pressure, acidic fluid, large-scale multi-stage fracturing after cementing, and oil and gas exploitation, the sealing integrity of the cement sheaths is vulnerable to damage, which leads to interlayer channeling, wellhead pressure, and even blowout. At present, the sealing control technology of cement sheaths centered on improving cement sheath cementation quality can no longer meet the demand for long-term development of complex oil and gas wells, and with the increasing number of deep wells, ultra-deep wells, and unconventional oil and gas wells, the environment and working conditions faced in the future will be even more complex, which will require even higher requirements for the sealing integrity of cement sheaths. To this end, the progress of research on the full life circle sealing integrity of cement sheaths in complex environments was reviewed, and the main problems existing in the sealing integrity control of cement sheaths were analyzed. The basic theoretical and scientific problems that should be solved in the future were pointed out, and related technologies were prospected. It is concluded that on the basis of continuous research on the theory of cement slurry hydration and anti-channeling in high-temperature and high-pressure environments, the failure law of cement sheath sealing in dynamic load environments, and the corrosion mechanism of cement stone in acidic environments, it is necessary to highlight the concept of full life cycle control and solve the key scientific problems such as “channeling, damage, and corrosion” leading to the failure of cement sheath sealing. It is also of great significance to innovate full life circle sealing integrity monitoring technology of cement sheaths and long-lasting sealing integrity control technology centered on “anti-channeling, anti-damage, and anti-corrosion” and establish the full life circle sealing theory and control method of cement sheaths in complex environments, so as to support the high-efficiency development of deep and unconventional oil and gas resources.

  • 图  1   典型水泥浆“液–固”态转化期的典型微观结构

    Figure  1.   Typical microstructure during the "liquid-solid" state transition of typical cement slurry

    图  2   高温循环载荷下的水泥石偏应力–应变曲线[17]

    Figure  2.   Stress-strain curve of cement stone under cyclic loading at high temperature

    图  3   防腐水泥浆体系设计思路

    Figure  3.   Design idea of anticorrosive cement slurry system

    图  4   用于修正测井方法的全尺寸固井水泥环模拟井群

    Figure  4.   Full-size cementing ring simulation of a well cluster for modified logging methods

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出版历程
  • 收稿日期:  2023-02-15
  • 修回日期:  2023-06-20
  • 网络出版日期:  2023-07-05
  • 刊出日期:  2023-08-24

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