大位移井钻井延伸极限研究与工程设计方法

高德利, 黄文君, 李鑫

高德利, 黄文君, 李鑫. 大位移井钻井延伸极限研究与工程设计方法[J]. 石油钻探技术, 2019, 47(3): 1-8. DOI: 10.11911/syztjs.2019069
引用本文: 高德利, 黄文君, 李鑫. 大位移井钻井延伸极限研究与工程设计方法[J]. 石油钻探技术, 2019, 47(3): 1-8. DOI: 10.11911/syztjs.2019069
GAO Deli, HUANG Wenjun, LI Xin. Research on Extension Limits and Engineering Design Methods for Extended Reach Drilling[J]. Petroleum Drilling Techniques, 2019, 47(3): 1-8. DOI: 10.11911/syztjs.2019069
Citation: GAO Deli, HUANG Wenjun, LI Xin. Research on Extension Limits and Engineering Design Methods for Extended Reach Drilling[J]. Petroleum Drilling Techniques, 2019, 47(3): 1-8. DOI: 10.11911/syztjs.2019069

大位移井钻井延伸极限研究与工程设计方法

基金项目: 国家自然科学基金创新研究群体项目“复杂油气井钻井与完井基础研究”(编号:51821092)、国家自然科学基金石油与化工联合基金重点项目“页岩和致密油气田高效开发建井基础研究”(编号:U1762214)、国家重点研发计划课题“钻井工艺及井筒工作液关键技术研究”(编号:2016YFC0303303)和国家科技重大专项课题“复杂结构井、丛式井设计与控制新技术”(编号:2017ZX05009-003)联合资助
详细信息
    作者简介:

    高德利(1958—),男,山东禹城人,1982年1月毕业于华东石油学院钻井专业,1984年毕业于西南石油学院机械系,获工学硕士学位,1990年毕业于石油大学(北京)石油工程系,获工学博士学位,教授,中国科学院院士,主要从事油气井力学与控制工程方面的教学与科研工作。系本刊编委。E-mail:gaodeli@cast.org.cn

  • 中图分类号: TE21

Research on Extension Limits and Engineering Design Methods for Extended Reach Drilling

  • 摘要:

    大位移井在海洋、滩海、湖泊及山地等复杂地区油气资源的高效开发中应用广泛,大位移井钻井技术具有约束因素多、作业难度大、作业风险高等基本特点,其井眼延伸极限的预测和控制对于安全钻进意义重大。在概述国内外大位移井钻井延伸极限研究进展的基础上,重点介绍了大位移井钻井延伸极限的预测模型和分布规律,提出了基于延伸极限的大位移井钻井优化设计方法,并应用大位移井钻井延伸极限理论分析了萨哈林地区Z–42大位移井的水平段旋转钻进极限及完井管柱下入极限,认为提升钻机性能可大幅度提高井眼延伸极限,旋转接头和减阻接头可提高完井管柱的下入极限。研究结果表明,开展大位移井钻井延伸极限预测理论和控制方法研究,可为大位移井的风险预测、优化设计及安全控制提供科学依据。

    Abstract:

    Extended reach well directional drilling technology has been widely applied for the efficient development of oil and gas resources in complex areas such as oceans, beaches, lakes and mountains. However, there are many challenges in extended-reach drilling, and there are multiple constraints, which include huge technical difficulties and high risks, which make the prediction and control of wellbore extension limit of great importance for safe drilling. On the basis of summarizing research progress on the extension limit of extended reach wells at home and abroad, the prediction model and distribution law of the extension limit were introduced. Also, a extension limit-based extended reach well optimal drilling design was proposed, and such extension limit theory was used to analyze the rotary drilling limits and completion string entry limits in the horizontal section of the Z–42 extended reach well in Sakhalin area. It was considered that the hoisting performance of drilling rig could greatly improve the wellbore extension limit, and the installation of rotary joint and drag reducer joints could increase the entry limit of the completion string. The research results showed that those prediction theories and control methods could provide scientific references and best practices for risk prediction, optimized design and safety control of extended reach well drilling.

  • 图  1   世界定向钻井统计结果[22]

    Figure  1.   Statistics data of directional drilling in the world[22]

    图  2   不同摩阻系数下定向钻井延伸极限

    Figure  2.   Directional drilling extension limit under different friction coefficients

    图  3   不同情形下的水平段延伸极限

    Figure  3.   Horizontal extending limits in different cases

    图  4   Z–42井设计井眼轨道

    Figure  4.   Designed wellbore trajectory of Well Z–42

    图  5   不同额定扭矩和摩阻系数下的井眼延伸极限

    Figure  5.   Wellbore extension limit at different rated torques and friction coefficients

    图  6   完井管柱旋转和滑动下入极限

    Figure  6.   Entry limits of completion string in rotary and sliding RIH modes

  • [1] 高德利. 复杂井工程力学与设计控制技术[M]. 北京: 石油工业出版社, 2018.

    GAO Deli. Downhole mechanics and design & control techniques in critical well engineering[M]. Beijing: Petroleum Industry Press, China, 2018.

    [2] 李克向. 我国滩海地区应加快发展大位移井钻井技术[J]. 石油钻采工艺, 1998, 20(3): 1–9.

    LI Kexiang. The development of extended reach drilling technology should be accelerated in beach areas in China[J]. Oil Drilling & Production Technology, 1998, 20(3): 1–9.

    [3] 高德利, 张武辇, 李文勇. 南海西江大位移井钻完井工艺分析研究[J]. 石油钻采工艺, 2004, 26(3): 1–6. doi: 10.3969/j.issn.1000-7393.2004.03.001

    GAO Deli, ZHANG Wunian, LI Wenyong. Analysis study on drilling and completion techniques for Xijiang ERD wells in South China Sea[J]. Oil Drilling & Production Technology, 2004, 26(3): 1–6. doi: 10.3969/j.issn.1000-7393.2004.03.001

    [4]

    BLIKRA H, DREVDAL K E, AARRESTAD T V. Extended reach, horizontal and complex design wells: challenges, achievements and cost-benefits[R]. SPE 28005, 1994.

    [5]

    SAMUEL R, GAO Deli. Horizontal drilling engineering: theory, methods and applications[M]. Houston: Sigma Quadrant Publisher, 2013.

    [6]

    GAO Deli. Modeling & simulation in drilling and completion for oil & gas[M]. Henderson: Tech Science Press, 2012.

    [7]

    SONOWAL K, BENNETZEN B, WONG K M, et al. How continuous improvement lead to the longest horizontal well in the world[R]. SPE 119506, 2009.

    [8]

    WALKER M W. Pushing the extended reach envelope at Sakhalin: an operator[R]. SPE 151046, 2012.

    [9]

    GUPTA V P, YEAP A H P, FISCHER K M, et al. Expanding the extended reach envelope at Chayvo Field, Sakhalin Island[R]. SPE 168055, 2014.

    [10]

    PAYNE M L, COCKING D A, HATCH A J. Critical technologies for success in extended reach drilling[R]. SPE 28293, 1994.

    [11] 秦永和. 大港油田大位移井钻井实践和技术最新进展[J]. 石油钻探技术, 2006, 34(4): 30–33. doi: 10.3969/j.issn.1001-0890.2006.04.009

    QIN Yonghe. Novel developments of ERW technology in the Dagang Oilfield[J]. Petroleum Drilling Techniques, 2006, 34(4): 30–33. doi: 10.3969/j.issn.1001-0890.2006.04.009

    [12] 李琪, 何华灿, 张绍槐. 复杂地质条件下复杂结构井的钻井优化方案研究[J]. 石油学报, 2004, 25(4): 80–83. doi: 10.3321/j.issn:0253-2697.2004.04.018

    LI Qi, HE Huacan, ZHANG Shaohuai. Optimum drilling program for complex well under complex geological condition[J]. Acta Petrolei Sinica, 2004, 25(4): 80–83. doi: 10.3321/j.issn:0253-2697.2004.04.018

    [13] 高德利. 复杂结构井优化设计与钻完井控制技术[M]. 东营: 中国石油大学出版社, 2011.

    GAO Deli. Optimized design and control techniques for drilling & completion of complex wells [M]. Dongying: China University of Petroleum Press, 2011.

    [14] 高德利, 刁斌斌. 复杂结构井磁导向钻井技术进展[J]. 石油钻探技术, 2016, 44(5): 1–9.

    GAO Deli, DIAO Binbin. Development of the magnetic guidance drilling technique in complex well engineering[J]. Petroleum Drilling Techniques, 2016, 44(5): 1–9.

    [15] 宋执武, 高德利, 李瑞营. 大位移井轨道设计方法综述及曲线优选[J]. 石油钻探技术, 2006, 34(5): 24–27. doi: 10.3969/j.issn.1001-0890.2006.05.007

    SONG Zhiwu, GAO Deli, LI Ruiying. Summary and optimization of extended-reach-well trajectory design methods[J]. Petroleum Drilling Techniques, 2006, 34(5): 24–27. doi: 10.3969/j.issn.1001-0890.2006.05.007

    [16] 高德利. 大型丛式水平井工程与山区页岩气高效开发模式[J]. 天然气工业, 2018, 38(8): 1–7.

    GAO Deli. A high-efficiency development mode of shale gas reservoirs in mountainous areas based on large cluster horizontal well engineering[J]. Natural Gas Industry, 2018, 38(8): 1–7.

    [17] 王波, 王旭, 邢志谦, 等. 冀东油田人工端岛大位移井钻井完井技术[J]. 石油钻探技术, 2018, 46(4): 42–46.

    WANG Bo, WANG Xu, XING Zhiqian, et al. Drilling and completion technologies of extended-reach wells in the artificial island of the Jidong Oilfield[J]. Petroleum Drilling Techniques, 2018, 46(4): 42–46.

    [18] 赵金洲, 韩来聚, 唐志军. 高平1井大位移水平井钻井设计与施工[J]. 石油钻探技术, 2010, 38(6): 29–32. doi: 10.3969/j.issn.1001-0890.2010.06.007

    ZHAO Jinzhou, HAN Laiju, TANG Zhijun. Design and drilling of Gaoping 1 ERD horizontal well[J]. Petroleum Drilling Techniques, 2010, 38(6): 29–32. doi: 10.3969/j.issn.1001-0890.2010.06.007

    [19]

    GAO Deli, TAN Chengjin, TANG Haixiong. Limit analysis of extended reach drilling in South China Sea[J]. Petroleum Science, 2009, 6(2): 166–171. doi: 10.1007/s12182-009-0026-8

    [20] 高德利, 唐海雄. 海洋石油大位移钻井关键技术研究[J]. 世界石油工业, 2010(5): 61–67.

    GAO Deli, TANG Haixiong. Study on key technologies for extended-reach drilling with a high HD to TVD ratio[J]. World Petroleum Industry, 2010(5): 61–67.

    [21] 魏宏安, 张武辇, 唐海雄. 超大水垂比大位移井钻井技术[J]. 石油钻采工艺, 2005, 27(1): 1–5. doi: 10.3969/j.issn.1000-7393.2005.01.001

    WEI Hongan, ZHANG Wunian, TANG Haixiong. Drilling technology of extended-reach well with ultra-high horizontal displacement to vertical depth ratio[J]. Oil Drilling & Production Technology, 2005, 27(1): 1–5. doi: 10.3969/j.issn.1000-7393.2005.01.001

    [22] 黄文君. 旋转钻井机械延伸极限研究[D]. 北京: 中国石油大学(北京), 2016.

    HUANG Wenjun. Research on mechanical extending limits in rotary drilling [D]. Beijing: China University of Petroleum (Beijing), 2016.

    [23]

    MEERTENS R, KLOSS P. Drilling to the limit/long reach oil strike extended reach appraisal/development Well Tern TA05[R]. SPE 28833, 1994.

    [24]

    WU J, JUVKAM-WOLD H C. Coiled tubing buckling implication in drilling and completing horizontal wells[J]. SPE Drilling & Completion, 1995, 10(1): 16–21.

    [25]

    ROCHA L A S, JUNQUEIRA P, ROQUE J L. Overcoming deep and ultra deepwater drilling challenges[R]. OTC 15233, 2003.

    [26]

    ROCHA L A S, ANDRADE R, SOFFRIED K. How water depth affects extended reach drilling[R]. OTC 15326, 2003.

    [27]

    ALFSEN T E, HEGGEN S, BLIKRA H, et al. Pushing the limits for extended reach drilling: new world record from platform Statfjord C, Well C2[J]. SPE Drilling & Completion, 1995, 10(2): 71–76.

    [28]

    MASON C J, JUDZIS A. Extended-reach drilling: what is the limit? [R]. SPE 48943, 1998.

    [29]

    RODMAN D W, SWIETLIK G. Extended reach drilling limitations: a shared solution[R]. SPE 38466, 1997.

    [30]

    MEADER T, ALLEN F, RILEY G. To the limit and beyond: the secret of world-class extended-reach drilling performance at Wytch Farm[R]. SPE 59204, 2000.

    [31]

    MARTINS A L, ARAGÃO A F L, CALDERON A, et al. Hydraulic limits for drilling and completing long horizontal deepwater wells[R]. SPE 86923, 2004.

    [32]

    SUGGETT J C, SMITH T. Performing extended-reach-drilling operations with limited rig capability[R]. IPTC 10509, 2005.

    [33] 汪志明, 郭晓乐. 大位移井水力延伸极限研究[J]. 钻采工艺, 2008, 31(4): 1–3. doi: 10.3969/j.issn.1006-768X.2008.04.001

    WANG Zhiming, GUO Xiaole. Hydraulic extended limitation of extended-reach well[J]. Drilling & Production Technology, 2008, 31(4): 1–3. doi: 10.3969/j.issn.1006-768X.2008.04.001

    [34] 闫铁, 张凤民, 刘维凯, 等. 大位移井钻井极限延伸能力的研究[J]. 钻采工艺, 2010, 33(1): 4–7. doi: 10.3969/j.issn.1006-768X.2010.01.002

    YAN Tie, ZHANG Fengmin, LIU Weikai, et al. Mechanical analysis on the limit extended capacity for an extended reach well[J]. Drilling & Production Technology, 2010, 33(1): 4–7. doi: 10.3969/j.issn.1006-768X.2010.01.002

    [35]

    CHEN Xuyue, GAO Deli. Mega-extended-reach drilling to deepwater target: what is the well's maximum allowable measured depth while drilling? [R]. SPE 183025, 2016.

    [36] 王大为, 李晓平. 水平井水平段长度优化原则[J]. 新疆石油地质, 2011, 32(2): 163–166.

    WANG Dawei, LI Xiaoping. Optimization principles for horizontal wellbore length[J]. Xinjiang Petroleum Geology, 2011, 32(2): 163–166.

    [37] 徐坤吉,熊继有,陈军,等. 深井水平井水平段水力延伸能力评价与分析[J]. 西南石油大学学报(自然科学版), 2012, 34(6): 101–106.

    XU Kunji, XIONG Jiyou, CHEN Jun, et al. The evaluation and analysis of hydraulic extensions ability of horizontal section in deep horizontal wells[J]. Journal of Southwest Petroleum University(Science & Technology Edition), 2012, 34(6): 101–106.

    [38] 罗伟, 付建红, 宋科熊, 等. 大位移井水平井极限延伸长度预测研究[J]. 科学技术与工程, 2013, 13(35): 10623–10627.

    LUO Wei, FU Jianhong, SONG Kexiong, et al. Prediction of the limited horizontal displacement for extended reach well[J]. Science Technology and Engineering, 2013, 13(35): 10623–10627.

    [39] 任文希, 王煜, 程纯勇, 等. 长水平段水平井机械水力延伸能力研究[J]. 石油化工应用, 2014, 33(5): 18–21. doi: 10.3969/j.issn.1673-5285.2014.05.005

    REN Wenxi, WANG Yu, CHENG Chunyong, et al. The research on mechanical-hydraulic extension ability of long horizontal section well[J]. Petrochemical Industry Application, 2014, 33(5): 18–21. doi: 10.3969/j.issn.1673-5285.2014.05.005

    [40] 刘维凯. 大位移井钻柱力学分析及延伸能力研究[D]. 大庆: 大庆石油学院, 2008.

    LIU Weikai. Research on drillstem mechanic analysis and extension capacity extended reach well [D]. Daqing: Daqing Petroleum Institute, 2008.

    [41] 槐庆林, 王洪英. 大位移井延伸极限预测技术研究[J]. 西部探矿工程, 2008, 20(7): 73–76. doi: 10.3969/j.issn.1004-5716.2008.07.028

    HUAI Qinglin, WANG Hongying. Study on extension limit prediction technology for extended reach wells[J]. West-China Exploration Engineering, 2008, 20(7): 73–76. doi: 10.3969/j.issn.1004-5716.2008.07.028

    [42] 孙腾飞. 水平井钻井轨迹设计与控制一体化方法[D]. 北京: 中国石油大学(北京), 2013.

    SUN Tengfei. Research on well trajectory design & control in horizontal drilling [D]. Beijing: China University of Petroleum (Beijing), 2013.

    [43]

    SUN Tengfei, ZHANG Hui, GAO Deli, et al. Calculation of the open-hole extended-reach limit for an extended-reach well[J]. Chemistry and Technology of Fuels and Oils, 2016, 52(2): 211–217. doi: 10.1007/s10553-016-0692-3

    [44]

    LI Xin, GAO Deli, ZHOU Yingcao, et al. Study on open-hole extended-reach limit model analysis for horizontal drilling in shales[J]. Journal of Natural Gas Science and Engineering, 2016, 34: 520–533. doi: 10.1016/j.jngse.2016.07.026

    [45]

    LI Xin, GAO Deli, ZHOU Yingcao, et al. A model for extended-reach limit analysis in offshore horizontal drilling based on formation fracture pressure[J]. Journal of Petroleum Science and Engineering, 2016, 146: 400–408. doi: 10.1016/j.petrol.2016.06.004

    [46]

    LI Xin, GAO Deli, ZHOU Yingcao, et al. Study on the prediction model of the open-hole extended-reach limit in horizontal drilling considering the effects of cuttings[J]. Journal of Natural Gas Science and Engineering, 2017, 40: 159–167. doi: 10.1016/j.jngse.2017.02.013

    [47]

    LI Xin, GAO Deli, ZHOU Yingcao, et al. General approach for the calculation and optimal control of the extended-reach limit in horizontal drilling based on the mud weight window[J]. Journal of Natural Gas Science and Engineering, 2016, 35: 964–979. doi: 10.1016/j.jngse.2016.09.049

    [48] 李鑫, 高德利, 刁斌斌, 等. 基于赫巴流体的页岩气大位移水平井裸眼延伸极限分析[J]. 天然气工业, 2016, 36(10): 85–92. doi: 10.3787/j.issn.1000-0976.2016.10.011

    LI Xin, GAO Deli, DIAO Binbin, et al. Analysis on the open-hole extension limit of a shale-gas extended-reach horizontal well based on Hershel–Bulkley fluids[J]. Natural Gas Industry, 2016, 36(10): 85–92. doi: 10.3787/j.issn.1000-0976.2016.10.011

    [49]

    LI Xin, GAO Deli, REN Rui, et al. Extended-reach well in shale formation: what is the maximum measured depth while coiled tubing drilling[R]. SPE 188064, 2017.

    [50]

    LI Xin, GAO Deli, CHEN Xuyue. A comprehensive prediction model of hydraulic extended-reach limit considering the allowable range of drilling fluid flow rate in horizontal drilling[J/OL]. Scientific Reports(2017-06-08)[2019-02-18].https://doi.org/10.1038/s41598-017-03261-3.

    [51]

    HUANG Wenjun, GAO Deli, LIU Yinghua. Prediction model of mechanical extending limits in horizontal drilling and design methods of tubular strings to improve limits[J/OL]. Mathematical Problems in Engineering(2017-05-24) [2019-02-18].https://doi.org/10.1155/2017/2968231.

    [52] 黄文君. 大位移井管柱力学与机械延伸极限研究[D]. 北京: 清华大学, 2018.

    HUANG Wenjun. Research on tubular mechanics and mechanical extending limits in extended-reach drilling [D]. Beijing: Tsinghua University, 2018.

    [53]

    HUANG Wenjun, GAO Deli, LIU Yinghua. Mechanical model and optimal design method of tubular strings with connectors constrained in extended-reach and horizontal wells[J]. Journal of Petroleum Science and Engineering, 2018, 166: 948–961. doi: 10.1016/j.petrol.2018.01.072

    [54]

    HUANG Wenjun, GAO Deli, LIU Yinghua. A study of mechanical extending limits for three-section directional wells[J]. Journal of Natural Gas Science and Engineering, 2018, 54: 163–174. doi: 10.1016/j.jngse.2018.03.031

  • 期刊类型引用(9)

    1. 孙金声,杨景斌,吕开河,白英睿,刘敬平,黄贤斌. 致密油气钻井液技术研究现状与展望. 石油学报. 2025(01): 279-288 . 百度学术
    2. 李书应,孙钢. 页岩气井水基钻井液用环保型抑制剂的制备及性能研究. 断块油气田. 2025(02): 346-352 . 百度学术
    3. 刘均一,李公让,黄利民,马晓勇,夏晔. 胜利油田钻井液环保处理技术研究与应用. 石油钻探技术. 2024(03): 47-52 . 本站查看
    4. 陈祥伟,郭继香,王立,宋瀚轩,李娇,高晨豪. 合成基钻井液的研究进展. 应用化工. 2024(06): 1383-1387 . 百度学术
    5. 庞少聪,安玉秀,田野. 抗高温钻井液体系国内外研究进展与发展建议. 钻探工程. 2024(04): 82-92 . 百度学术
    6. 宋舜尧,周博宇,刘晓慧,杨飞,马忠梅,王海柱. 页岩油储层环保型高性能水基钻井液体系研究及应用. 化学研究与应用. 2024(08): 1767-1775 . 百度学术
    7. 高书阳. 苏北陆相页岩油高性能水基钻井液技术. 石油钻探技术. 2024(04): 51-56 . 本站查看
    8. 丁伟俊,张颖,余维初,丁飞,杨世楚,蒲洪兵,段文博. 无黏土水基钻井液用超支化聚合物降滤失剂的合成及性能评价. 特种油气藏. 2024(04): 169-174 . 百度学术
    9. 王潇辉,王旭东,姜春丽,师浩林,薛迦文,徐加放. 高密度废弃水基钻井液电破胶条件的响应曲面法. 钻井液与完井液. 2023(05): 622-628 . 百度学术

    其他类型引用(2)

图(6)
计量
  • 文章访问数:  5433
  • HTML全文浏览量:  1151
  • PDF下载量:  192
  • 被引次数: 11
出版历程
  • 收稿日期:  2019-03-11
  • 网络出版日期:  2019-05-12
  • 刊出日期:  2019-04-30

目录

    /

    返回文章
    返回