The Key Engineering Techniques of the Wen 23 Underground Gas Storage
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摘要:
文23储气库是我国中东部地区最大储气库,工程建设过程中遇到固井难度大、井漏严重、井筒封闭性评价困难、注采管柱要求高和老井井况复杂等技术挑战,为此开展了盐膏层固井、超低压储层防漏及保护、盖层段井筒封闭性评价、注采完井管柱设计和老井封堵与评价等技术攻关,形成了文23储气库关键工程技术,解决了文23储气库建设中的技术难题。文23储气库关键技术在现场应用后,固井质量显著提高,钻井液漏失量降低52.3%,井筒封闭性评价提高了施工决策效率,保障了储气库工程建设的顺利施工。文23储气库示范工程的建设,为类似储气库建设提供了技术保障和示范。
Abstract:The Wen 23 underground gas storage area is the largest one in the central and eastern China. It has faced several challenges in its construction phase, such as difficulty in cementing, serious leakage, difficulty in evaluating the wellbore sealing, high requirements on the injection/production pipe string and the complicated conditions of existing well. To optimize operations, technical studies were conducted on the aspects of salt formation cementing, ultra-low pressure reservoir leakage-prevention and protection, wellbore sealing evaluation, injection/production and completion string design, and existing wells plugging and evaluation, and major technical difficulties during the construction of Wen 23 gas storage reservoir are solved. The key engineering techniques applied in the Wen 23 underground gas storage, the cementing quality has been significantly improved, the loss of drilling fluid has been reduced by 52.3%, and the wellbore sealing evaluation has improved the efficiency of construction decision-making. The construction of Wen 23 underground gas storage demonstration project provides technical supports and demonstration for the construction of similar projects.
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表 1 新型抗盐微膨胀弹韧性水泥浆的性能
Table 1 Performance of the new salt-resistant minimum inflation elastic toughness cement slurry system
密度/
(kg∙L–1)流性
指数自由液含量,
%稠化时间/
min抗压强度/
MPa弹性模量/
GPa1.50 >0.8 <0.5 280~420 ≥14 ≤8.0 1.90 >0.7 0 100~220 ≥14 ≤7.0 表 2 优化前后的井身结构
Table 2 Comparison table of pre/post-adjustment of casing program
开钻次序 钻头直径/mm 套管直径/mm 优化前 优化后 优化前 优化后 一开 444.5 508.0 346.1 406.4 二开 320.0 340.0 273.1/282.6 273.1/282.6 三开 241.3 241.3 177.8 177.8 表 3 抗温100~150 ℃水包油钻井液的性能
Table 3 Performance of 100-150 ℃ temperature resistance oil-in-water drilling fluid
油水比 密度/
(kg·L–1)表观黏度/
(mPa·s)塑性黏度/
(mPa·s)动切力/
Pa滤失量/
mL润滑
系数7∶3 0.89 35~55 25~40 7~15 ≤5 ≤0.08 5∶5 0.92 20~40 15~35 5~10 ≤5 3∶7 0.97 25~35 10~30 3~7 ≤5 表 4 井筒封闭性综合评价标准
Table 4 Comprehensive evaluation criteria for wellbore sealing
评价项目 基本合格 合格 良好 优秀 盖层段水泥胶结质量 连续优秀段>15 m或
累计合格段>25 m连续优秀段>25 m或
累计优秀段>50 m连续优秀段>25 m 连续优秀段>25 m 完井+回接固井 合格率>70% 合格率>70% 合格率>70% 合格率>70% 中完+完井+回接固井 不要求 不要求 优秀率>50%或
合格率>80%优秀率>60% 钻遇断层封闭性 封闭 封闭 封闭 封闭 表 5 封堵用堵剂粒度指标对比
Table 5 Comparison of the particle size indicators of plugging agent system
指标 粒径中值/
μm粒度范围/
μm粒度 3~30 μm
占比, %粒度 >60 μm
占比, %气层封堵剂 13.067 0.25~262.37 71.1 5.0 普通堵剂 20.211 1.98~451.55 62.0 16.0 -
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