Design of Dynamic and Static Disc Valves in Static Thrust-Type Mechanical Vertical Drilling Tool and Clearance Flow Analysis

MA Guangjun; TANG Zhangwei; SUN Feng

doi:10.11911/syztjs.2025047

Volume 53 Issue 2

Apr. 2025

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Petroleum Drilling Techniques > 2025 > 53(2): 88-96. > DOI: 10.11911/syztjs.2025047

MA Guangjun, TANG Zhangwei, SUN Feng. Design of dynamic and static disc valves in static thrust-type mechanical vertical drilling tool and clearance flow analysis [J]. Petroleum Drilling Techniques, 2025, 53(2)：88−96. DOI: 10.11911/syztjs.2025047

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Design of Dynamic and Static Disc Valves in Static Thrust-Type Mechanical Vertical Drilling Tool and Clearance Flow Analysis

MA Guangjun^{1, 2,},
TANG Zhangwei³,
SUN Feng^{1, 2}

1.
State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing, 102206, China
2.
Sinopec Research Institute of Petroleum Engineering Co., Ltd., Beijing, 102206, China
3.
Hunan Province Geological Disaster Survey and Monitoring Institute, Changsha, Hunan, 410029, China

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Received Date: October 30, 2024
Revised Date: March 11, 2025
Available Online: April 07, 2025

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Abstract

Abstract

To solve the technical problem of anti-oblique drilling in the complex working conditions of deep wells and ultra-deep wells, the idea of developing a static thrust-type mechanical vertical drilling tool that can be used economically, safely, and reliably under the condition of high temperature and strong vibration was proposed. The friction resistance of the key components of the dynamic and static disc valve group was calculated, and the finite element analysis of the clearance flow of the ring valve was carried out. The ring valve structure and flow channel were designed based on the rapid shut-off response law of the high and low sides of the well, and the ground hydraulic bench test of the ϕ177.8 mm static thrust-type mechanical vertical drilling tool was carried out using the full size test bench. The results show that to reduce the friction area of the disc valve, a combination of two layers is recommended. The upper part is designed with a special-shaped hole and boss, and the lower part is designed with a special-shaped bypass. The hard alloy material is used for integral molding. The clearance between the upper and lower disc valves is controlled at 0.5 mm, and the height of the boss of the upper and lower disc valves is controlled at 0.25 mm. Through the ground bench test, it is proved that the dynamic and static disc valve group can direct and shunt the water flow normally. The performance index of sealing and pressure-holding has reached the expected design requirements. The results can provide a reference for structural design optimization of static thrust-type mechanical vertical drilling tools.
- static thrust,
- mechanical,
- vertical drilling tool,
- disc valve,
- structural design,
- clearance flow,
- horizontal bench test

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References

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Design of Dynamic and Static Disc Valves in Static Thrust-Type Mechanical Vertical Drilling Tool and Clearance Flow Analysis

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